High quality and productiveness will drive automation adoption in India


After three a long time of progress, India is now ,globally, the third-largest economic system when it comes to Buying Energy Parity (PPP). The manufacturing sector, nonetheless, has grown at a slower tempo over the previous 20 years. India must increase its industrial base, diversify its vitality combine, and improve its electrical energy and concrete infrastructure.

Sameer Gandhi, MD, OMRON Automation India

After three a long time of progress, India is now ,globally, the third-largest economic system when it comes to Buying Energy Parity (PPP). The manufacturing sector, nonetheless, has grown at a slower tempo over the previous 20 years. India must increase its industrial base, diversify its vitality combine, and improve its electrical energy and concrete infrastructure. At current, manufacturing is at an inflection level; crediting to developments in synthetic intelligence and machine studying, the massive lower in the price of computing and the declining value of automation, together with robots. Automation is, thus, clearly an integral a part of manufacturing in India and leaders of the IT providers trade have repeatedly spoken about how automation is the subsequent massive factor of their trade. The present authorities’s initiative “Make in India” marketing campaign, nonetheless, is anticipating to extend manufacturing output to 25 % of GDP by 2022, with the creation of over 100 million jobs. On the identical time, firms might want to interact actively with tendencies corresponding to high-quality manufacturing, good manufacturing practices and automation.

Consistent with this imaginative and prescient for the nation and rising significance of producing, we caught up with Sameer Gandhi, Managing Director, OMRON Automation India. OMRON is a world chief within the discipline of automation primarily based on its core expertise of sensing and management. Beginning its operations in 1993, OMRON Automation India caters to over eight industrial segments specifically packaging, automotive, materials dealing with, digital, meals & drinks, prescribed drugs, FMCG, textile, robotics and panel constructing functions.

Q: How lengthy has the automation enterprise been round in India and the way has the expansion been?

A: In India, the automation enterprise has been round for greater than 20 years now. In India, our essential function has been to help the manufacturing trade, together with the automotive sector. For the automation enterprise alone, we promote greater than 60,000 merchandise immediately, of which greater than 10,000 are bought actively. This displays the form of bandwidth we’ve developed throughout our product line up, permitting us to serve the client higher.

A key technique for us is the ILOR+S, whereby ‘I’ stands for the enter facet, together with sensors and numerous different gadgets, which act as inputs for a system. ‘L’ stands for logic so we have now programmable logic controller (PLCs) right here. ‘O’ stands for output, so right here we discuss drives and servo motors, which give the output. Then we have now the robo, signified by the ‘R’ and eventually the ‘S’, which denotes security. This enables us to produce to any buyer a product basket tailor-made to his necessities. In India, we’ve positioned ourselves as an answer provider, not a product provider. With a purpose to obtain this, we have now about 25 utility engineers, who’ll go to a buyer and analyse their requirement and recommend an answer best-suited to the distinctive necessities.
Q: How has the automation acceptance been within the Indian automotive sector, particularly the home-grown suppliers?

A: Automation adoption varies from an trade to a different however the automotive trade is pretty world in nature so automation adoption is comparatively excessive. Having mentioned that, there’s nonetheless a variety of scope for enchancment inside the current state of issues however that may occur solely over a time frame. Sectors corresponding to F&B and FMCG are those, which may profit drastically from automation and have a variety of room for its adoption.
Q: What are the important thing necessities out of your clients in India?

A: The large requirement for us is productiveness enchancment and high quality enchancment. As Indian suppliers and automakers proceed to increase their footprint abroad, the significance of high quality has grown immensely. Together with that, the opposite key demand is for productiveness enchancment.

Q: So these are going to be the important thing progress drivers for you over the subsequent few years?

A: Completely! Additionally, these necessities will not be restricted to the automotive sector and are being demanded by different sectors too. We lately accomplished a mission for engine inspection for a buyer, I can’t identify. As soon as the engine is totally constructed, there are greater than 30 checkpoints within the inspection course of. This job was earlier carried out manually with no record-keeping. Therefore, we offered them an answer primarily based on one in every of our imaginative and prescient methods. The shopper was now capable of hold a picture of every step within the inspection course of for the engine. As well as, the cycle time got here down from 80 seconds to only 20 seconds.

Q: What has been a standout technical space of enchancment prior to now few years in automation?

A: There have been many but when I’ve to level out one, it will be the imaginative and prescient methods. The expertise on this house has grown immensely and improved the ultimate end result drastically. The opposite hyperlink to that is the traceability half, which may now be saved within the type of knowledge. This has drastically helped lots of our clients obtain greater than their focused enhancements, utilizing these options.

One of many tendencies to be careful for sooner or later is Web of Issues (IOT) and that may begin including one other stage of worth for our buyer.
Q: How would IOT profit an automotive utility?

A: Let’s take the instance of an automotive meeting line, which might usually have a number of thousand sensors. Now if any sensor from these fails, the whole line might cease working, which would require handbook identification and restore/ substitute, resulting in non-productive time. With IOT, we’re connecting a sensor in a means, whereby we’re not solely getting data from the sensor but in addition in regards to the sensor. So we are able to now look into ambient circumstances affecting the sensors and different deeper facets, permitting us to foretell the failure of a sensor, earlier than it really occurs.
Q: What are the important thing challenges you face whereas deploying the automation expertise?

A: The important thing problem we face is expounded to operation and upkeep of the machines. Whereas a buyer could have purchased a fully-automated machine, at occasions we’ve witnessed a scarcity of functionality to function that machine. So a touch-pad related to machine will be subjected to inputs slammed from a metallic pen! This requires correct training in regards to the system which we’re offering together with higher focus from the client, which is able to occur over a course of time.

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